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#power#voltage#probe#differential#psu#more#battery#don#scope#buy

Discussion (28 Comments)Read Original on HackerNews

chimpontherunabout 1 hour ago
I've noticed that ALL the devices I plug into my UPSes have external power bricks. Most of them are either 5V, 12V, or 19V

So, I replaced all my UPSes with LiFePO4 batteries supplied by Victron AC->12V chargers. Routed the battery contacts directly to all devices that consume 12V (WiFi AP, network hubs, SLA 3d printers). Used 12V -> 5V adapters to supply 5V / USB2 devices (R-Pi servers). For 19V, Drok DC-DC boost converters work great.

Result: threw away 3 UPSes (different APC models). Overall power consumption with AC present dropped by about 40%. Time on batteries (same Wh battery capacity) increased by a factor of about 20 (yes, 20 times: that's not a typo). Evidently, AC waveform generation is extremely power-hungry

tredre39 minutes ago
> Evidently, AC waveform generation is extremely power-hungry

I've tested a dozen models from APC. The inverter used in those devices uses roughly 15-20W with no load. Then for any load they have about 85% efficiency. Then you have further losses into any PSU connected there because they tolerate square waves but aren't optimized for it. So yes, in the end, less than 40% of the battery capacity in cheaper UPSes is actually usable.

The reason you're seeing 20x is because obviously you've also greatly increased your battery capacity (typical under-the-desk APC units have 70-150Wh capacity, less than half of which is usable as explained above).

> Overall power consumption with AC present dropped by about 40%.

I'm finding that part harder to understand. The UPS consumes almost nothing when AC is on, so that can't be that. You've replaced multiple PSUs by more efficient, bigger ones, sure that can explain part of your improvement. But 40% drop is wild!

scottlambabout 1 hour ago
I toyed with this too, but I guess I have a slightly more diverse set of devices than you do. A few more weird voltages, and some things that expect mains. I looked into finding a DC version of their power supplies (e.g. the pico-box X9-ATX-500 to replace a conventional ATX PSU, tracking down DC versions of network switch hot-swappable PSUs from eBay) but decided it wasn't worth it. I just bought a stock LifePO4 power station. I found that I got most of the benefit just from switching to LifePO4 rather than from avoiding DC->AC->DC, and it was cheap and easy.
nomelabout 1 hour ago
If you get your battery pack up to 48VDC, it opens up a whole world of low voltage power converters, since this is standard in telecom/PoE.
dylan60438 minutes ago
> Evidently, AC waveform generation is extremely power-hungry

Evidence is the heat from that conversion

Aurornis31 minutes ago
> This can be done safely with high voltage differential probes like the R&SRT-ZHD, but we don't have any.

Entry level differential probes are $300. Less if you shop around or buy used. Micsig makes a good starter probe that would be more than enough for 60Hz AC mains testing and it comes in a generic form that would have worked with this scope.

A lot of things can go wrong, some dangerously so, if you incorrectly probe high voltage lines.

I don't know why they got such an expensive oscilloscope and then proceed to cheap out on the most basic tools needed to use it properly.

SigmundA24 minutes ago
Why are differential probes so expensive and why don't more scopes just have differential port built in?

For about $300 you can buy a Tiepie differential usb scope: https://www.tiepie.com/en/usb-oscilloscope/handyprobe-hp3

Aurornis9 minutes ago
You can create a pseudo-differential input by combining two input channels on almost every scope. That's not the problem the differential probe is solving, though. The differential probe exists to provide a differential measurement between two voltages that may be isolated or significantly different than the ground voltage of your oscilloscope.

The ground lead on your probes is connected straight to the ground on the power cable. This gets new users in trouble when they're probing power circuits and they don't realize that connecting the ground part of the probe to something will cause a short to ground. If that ground clip pops off and brushes against the high voltage you're trying to probe, you get sparks and maybe a destroyed scope.

The differential probe provides isolation and rejects the common-mode (shared) voltage between the two probe points before it gets to the oscilloscope.

I don't know about that USB probe, but I prefer not to have single-purpose instruments that require their own desktop software to use.

scottlambabout 1 hour ago
I would be curious to see how LifePO4 power stations compare.

* These power stations are better than conventional (lead-acid battery) UPSs in the sense that they're cheaper, more flexible, have dramatically longer battery life, and require battery replacement less often.

* ...but I haven't seen any that claim to be "line-interactive" or even say specifically when they fail over (other than a total power cut). They do talk about how long it takes to fail over: older models are >20ms (long enough that your machine will probably reboot); many newer ones are <10ms. I'm not sure how high-quality their sine wave is when on battery.

dylan60437 minutes ago
Can these LifePO4 batteries be safely drained to 0% and then charged numerous times?
LeifCarrotsonabout 1 hour ago
The capacitors in your PSU's rectifier have to float through 8.333ms interruptions every. single. cycle.

20 milliseconds is barely distinguishable from a single 60 Hz sine wave period. 10 milliseconds just over half a cycle.

Aurornis36 minutes ago
> The capacitors in your PSU's rectifier have to float through 8.333ms interruptions every. single. cycle.

They do not. You must be thinking of very old power supply technology with a simple bridge rectifier in front of some capacitors.

Switch mode power supplies with power factor correction spread the current draw across the cycle to keep the power factor high. They are drawing power from the line for most of the cycle. There is not a 8.3ms interruption.

> 20 milliseconds is barely distinguishable from a single 60 Hz sine wave period. 10 milliseconds just over half a cycle

The ATX 3.1 power supply standard only requires 12ms of hold up time.

scottlambabout 1 hour ago
> 20 milliseconds is barely distinguishable from a single 60 Hz sine wave period.

I've read that the newest PSUs are only guaranteed to last 12ms. Of course they may last much longer, especially if running near idle, but I'd prefer something that works well with any compliant device.

Here's one source: "Measured in milliseconds, hold-up time indicates how long a PSU can sustain its output within specified voltage limits after a loss or drop in input power. ATX 3.1 features a shorter hold-up time of 12ms, compared to ATX 3.0's 17ms hold-up time. This results in a small improvement in the PSU's efficiency." https://www.corsair.com/us/en/explorer/diy-builder/power-sup...

I haven't dug through the spec itself.

mbestoabout 2 hours ago
Curious - what actual real life issues do real world people encounter with dirty AC waves? Like I always hear the proverbial "this could cause harm to electronics" but are there real world tests of electronics failing? Does it fail over time or because of a one time instance? Same thing with under/over voltage.
toast017 minutes ago
over voltage (beyond reasonable tolerances) has a tendency to let the smoke out of components directly.

under voltage can do lots of things. Browning out with partial functionality can cause lots of problems. Some devices will pull about the same watts regardless of input voltage, so lower voltage means more current, and significant under voltage may require much higher than rated current and can damage connectors, leading to thermal runaway (loosened connector has more resistance -> more current -> more heat -> connector loosens). Brown outs during control sequences can lead to controlled loads running for longer than intended and over current situations too.

dylan60423 minutes ago
If you get dips in voltage below the range that the PSU can handle, it will kill the PSU. If you get spikes higher than the range that the PSU can handle, it can kill not only the PSU but things attached to the PSU as well. Most people are familiar with spikes with things like surge protectors, but most are unaware of how damaging voltage dips can be as well.
markus92about 1 hour ago
Capacitive touch screens when plugged in with cheap chargers to crappy waveforms, behave weird.
lazideabout 2 hours ago
‘It lets the smoke out’ is a classic, and happens periodically. Bad waveforms cause weird heating issues, (literal) audio noise, and sometimes sporadic stability issues with computers.

It typically shows up ‘randomly’ unless you know how to attribute it.

teraflopabout 2 hours ago
Cool graphs.

> Our previous reticence to measure UPSs was centered around the connection of our very nice $50,000 Rohde & Schwarz MXO58 oscilloscope directly to mains power. [...] What we do have is a Chroma 61507, a programmable AC power source, capable of generating its own isolated Alternating Current(AC) signal. The AC signal created by the Chroma 61507 is galvanically isolated from the "earth"/ground, providing a floating source.

This too seems to be a pretty expensive piece of gear (the price I found with a quick Google was >$28,000) so I think it's worth mentioning that the same job could be done with an isolation transformer, which costs maybe a couple hundred bucks.

hex4def6about 1 hour ago
Agreed.

For such low frequency stuff, it feels way safer to just buy a cheap <$500 scope for this kind of work. Using a $50k scope when it's not needed just seems needlessly risky.

Also, float the DUT, not the scope... Sometimes that's not possible, and the temptation is there, but it's really not worth it. Just buy the right gear like a diff probe. You can get one for a few hundred bucks if you don't mind going downmarket.

You can also use two probes and do CH2 - CH1. (Disconnect the GND clips!)

Aurornis30 minutes ago
> For such low frequency stuff, it feels way safer to just buy a cheap <$500 scope for this kind of work. Using a $50k scope when it's not needed just seems needlessly risky.

They should have spent $300 on a differential probe.

The higher end scopes can have some nice power analysis packages.

LabsLucasabout 4 hours ago
Testing the output of some UPSs from around the office. Checking out the results and finding avenues for further exploration.
Aurornis28 minutes ago
Please spend $300 on a differential probe https://www.micsig.com/DPA/

I hope nobody sees this article and tries to replicate the experiments as presented. You can get away with it when everything goes correctly, but a diff probe is good insurance.

zorgmonkey20 minutes ago
Please just buy a proper differential probe for stuff like this, you definitely don't need the R&SRT-ZHD mentioned in the article. Otherwise loved the article btw.
exmadscientistabout 2 hours ago
Please just buy a pair of mains voltage diff probes. They're not expensive (around $500 each new, much less used) and they will eliminate the crazy connection scheme and give you true input -> output fidelity.
zokierabout 2 hours ago
its a shame that we don't have mainstream dc ups standards (telcos are their own niche). its kinda silly to generate fancy sinewave, manage transitions, and maintain phase of ac just to get immediately converted to dc.
Dylan16807about 1 hour ago
There's not much to standardize, basically just pick a plug shape for your desired voltage and current, it's really about building enough desire for manufacturers to take interest.

It's worth noting that there's already ATX power supplies that are built to run directly off battery power. They don't look all that impressive but they exist. https://www.powerstream.com/DC_PC.htm https://synoceantech.com/index.php?page=lotinfo&lot=36

lazideabout 1 hour ago
Issue is mostly lack of standard dc power distribution standards - outside of old telco ones anyway.

It’s cheap and easy (relatively) to transform AC voltages, and hence to manage AC power distribution. DC is trickier, and voltage switching is relatively more expensive and flakier. Hence why DC distribution tends to be within a device/controlled setup.