Ask HN: 3.5 inch diskette read errors, would a period correct drive do better?
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My technical question is this, the USB 3.5 inch drive I have is a "USB Portable Diskette Drive" that was Made in China but has no obvious sponsoring branding. If I take the time to bring back to life a more period correct system with an actual IDE floppy drive would it read the disks more accurately?
My goal is to get more of this good DOS and early Windows educational software working for my children. This particular title is meaningful because I have the actual boxes and learned on it myself all those years ago.
One option for hardware is my parent's Leading Edge WinPro 486. The case looks to be in good shape but I have not opened the case to see the condition of the capacitors yet. It has a natively mounted 3.5 and 5.25 inch drive.

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If your goal is to use it on a period-correct system, I’d go with 34/40pin adapters that lets you read flash cards, USB, etc.
A lot of my friends have kept their old 486 computers, and everything is period-correct except for the hard drive and floppy drive which have been replaced with a CF-to-IDE for the HDD and Gotek running FlashFloppy firmware for the 3.5".
I've had a few discs fail with sector errors that have done nothing but sit in storage for 30 years. In that case, it was fortunate enough to contain a hidden duplicate of the file for the installer to copy.
https://en.wikipedia.org/wiki/KryoFlux
which might let you get most of the bits from a bad block. See
https://goughlui.com/2013/04/21/project-kryoflux-part-1-the-...
https://hxc2001.com/floppy_drive_emulator/
Before I spend well over $100 importing that device, I previously was thinking of brining up a 2001 era motherboard with a USB stack and can natively host the drives, but the 486 that has sat unused may be a solid option. I presumably can find a way to transfer data to a modern system over serial cable or something.
I've got one business tower from over 20 years ago still having the floppy drive connected directly to the motherboard the traditional way.
Plus 3 USB models from HP, Sony, and Teac and they don't all behave the same.
Last month for another floppy article I mentioned that one pack of old floppy disks are offgassing(!), the way they continue to inflate the ziplock bag they are in. Replaced the bag with an new Ikea "ISTAD" ziplock and it's almost fully inflated again by now.
An old drive will likely benefit from some cleaning: head, contacts.
(If you have something that is already archived on archive.org, the best way to get an accurate image of it would be to download it from there.)
https://archive.org/details/msdos_Super_Solvers_Spellbound_1...
FYI, you can play in the browser on Internet archive: /msdos_Super_Solvers_Spellbound_1993
That meets your stated goal.
A more fun solution might be a Mister. If you're unfamiliar, it's like a hardware emulator. I've been playing gizmos and gadgets on it. If you really want the feeling of swapping disks, I have my Mister installed in a Macintosh iisi case asking with an nfc reader. I put nfc tags on old blank floppies so that when I insert the disk into the case, the nfc reader reads it and software (zaparoo) loads the game based on the tag...
I've had quite a lot of success, almost 100%, over quite a long time - both 5.25 and 3.5. I did use older drives intended for "desktop" machines. The drives from Japanese companies seem to be the most reliable; NEC, TEAC. The 3.5 USB Portable diskette drives are based around laptop floppy designs. You won't be able to find a direct 5.25 to USB adapter (or modify one to work) as the speeds / data rates are all wrong, so you will need something like a GreaseWeasel or old PC for those.
I've used different reading mechanisms over the years; an old PC running Linux with a real floppy chipset + custom raw reading code, custom hardware with an F82077 + Atmel + SDCard, and most recently a GreaseWeasel.
The floppies I've recovered were stored relatively well, but were mostly my and family members data - not commercial floppies. If there is any copy protection on the floppies you are trying to read you may need to capture the flux transitions. For these, I'd check archive.org to see if someone has already generated a copy.
For 5.25 floppies fingerprints and surface blemishes can be softened / removed with ISO Propyl and a Q-tip. Floppies designed for cleaning the heads of drives seem to now be very expensive / non-existent. Manually cleaning the heads of a 3.5 drive is way more difficult. I've got ideas about using Face mask / filter material to create a cleaning tool, but it is on the experiments to try list.
Even back when floppies were a thing, I found that 3.5 drives were more un-reliable between machines than 5.25 drives. I think there was more variation in head alignment and track positioning. When I've had issues, I've always been lucky in that switching the drive vendor / model made reading the floppy possible even if it took multiple attempts or was very slow.
Good luck.
Tape drives were even worse for a long time. In many cases in the 80s and even into the 90s, sometimes a different drive from the same manufacturer couldn't read your tape.
The thing I'd recommend is search of an image of the disks if they exist. Next best is an emulation eg [1] [2] which I found by way of google and yandex
[1] https://www.abandonwaredos.com/abandonware-game.php?abandonw... [2] https://archive.org/details/super-solvers-spellbound-dos-en-...